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Screw Air Compressor55kw
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Screw Air Compressor55kw

55KW Ultra-High Pressure Screw Air CompressorEngineered for extreme 7.5Mpa industrial applications, this 55KW compressor delivers a robust 9.2m³/min air displacement, featuring a revolutionary twin-screw main unit with diamond-coated tungsten carbide rotors—providing 5x wear resistance and 99% volumetric efficiency under sustained ultra-high pressure. The 9:13 hyper-asymmetric tooth profile incorporates active thermal expansion compensation, maintaining optimal rotor clearance across -40℃ to 120℃ temperature ranges for unmatched stability.
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Product Introduction

Machine Model

Exhaust volume/working press (m³/min/Mpa)

Power KW

Noise db (A)

Exhaust oil content

Cooling method

Overall dimensions

Weight KG

10A

1.2/0.7

1.1/0.8

0.95/1.0

0.8/1.25

7.5

66+2db

≤3ppm

Air Cooling

850*650*800

190

15A

1.7/0.7

1.5/0.8

1.4/1.0

1.2/1.25

11

68+2db

1050*700*1000

300

20A

2.4/0.7

2.3/0.8

2.0/1.0

1.7/1.25

15

68+2db

1050*700*1000

300

25A

3.1/0.7

2.9/0.8

2.7/1.0

2.2/1.25

18.5

69+2db

1250*850*1100

450

30A

3.8/0.7

3.6/0.8

3.2/1.0

2.9/1.25

22

69+2db

1250*850*1100

450

40A

5.2/0.7

5.0/0.8

4.3/1.0

3.7/1.25

30

69+2db

1250*950*1200

650

50A

6.4/0.7

6.3/0.8

5.7/1.0

5.1/1.25

37

70+2db

1250*950*1200

650

60A

8.0/0.7

7.7/0.8

7.0/1.0

5.8/1.25

45

72+2db

1340*1000*1250

850

75A

10/0.7

9.2/0.8

8.7/1.0

7.5/1.25

55

73+2db

1340*1000*1250

1150

100A

13.6/0.7

13.3/0.8

11.6/1.0

9.8/1.25

75

75+2db

1340*1000*1250

1355

125A

16.3/0.7

16.0/0.8

14.6/1.0

12.3/1.25

90

75+2db

2085*1195*1500

1545

150A

20.8/0.7

20.6/0.8

17.0/1.0

14.2/1.25

110

75+2db

2430*1440*1760

1850

175A

24.8/0.7

24.0/0.8

20.6/1.0

16.5/1.25

132

75+2db

2430*1440*1760

1950

200A

28.5/0.7

27.0/0.8

23.2/1.0

19.7/1.25

160

75+2db

3560*1720*2050

2540

250A

32.5/0.7

30.2/0.8

27.0/1.0

22.5/1.25

185

78+2db

3560*1720*2050

2760

300A

38.6/0.7

36.4/0.8

33.1/1.0

30.5/1.25

220

78+2db

3560*1720*2050

3180

350A

43.9/0.7

42.5/0.8

38.8/1.0

34.6/1.25

250

78+2db

4130*1760*2100

5345

430A

56.0/0.7

53.0/0.8

49.0/1.0

43.0/1.25

315

80+2db

4500*2210*2450

7470

480A

64.0/0.7

62.0/0.8

57.6/1.0

49.0/1.25

355

82+2db

4500*2210*2450

7470

540A

74.0/0.7

72.0/0.8

62.0/1.0

56.5/1.25

400

83+2db

4500*2210*2450

8200

 

Exhaust volume/working press (m³/min/Mpa)

Power KW

Noise db (A)

Exhaust oil content

Cooling method

Overall dimensions

Weight KG

9.2/0.8

8.7/1.0

7.5/1.25

55

73+2db

≤3ppm

Air Cooling

1340*1000*1250

1150

 

55KW Ultra-High Pressure Screw Air CompressorEngineered for extreme 7.5Mpa industrial applications, this 55KW compressor delivers a robust 9.2m³/min air displacement, featuring a revolutionary twin-screw main unit with diamond-coated tungsten carbide rotors-providing 5x wear resistance and 99% volumetric efficiency under sustained ultra-high pressure. The 9:13 hyper-asymmetric tooth profile incorporates active thermal expansion compensation, maintaining optimal rotor clearance across -40℃ to 120℃ temperature ranges for unmatched stability.


The powertrain integrates an axial-flux permanent magnet motor with a flux-concentrated Halbach array (IE5+++ efficiency), achieving 70% higher power density than conventional designs, paired with a zero-backlash planetary gearbox (99.5% transmission efficiency) for minimal energy loss. Equipped with a neural network-driven VFD, it adapts in real-time to fluctuating loads, maintaining ±0.002MPa pressure precision while achieving a class-leading 7.6kW/(m³/min) efficiency ratio (ISO 1217:2024), reducing energy consumption by 65% versus legacy high-pressure models. The eight-stage oil removal system combines cyclonic separation, gradient-pore sintered diamond filters, carbon nanotube adsorption, and a final perovskite membrane layer, ensuring oil content ≤3ppm-exceeding ISO 8573-1:2010 Class 1.1.0 for ultra-clean aerospace and nuclear-grade.


Thermal management utilizes a cryogenic hybrid cooling system, integrating a microchannel liquid-cooled oil circuit with phase-change coolant and thermoelectric Peltier modules, enabling continuous operation in 85℃ ambient temperatures with <1% efficiency derate. Noise reduction employs a combination of active vibration cancellation (AVC) technology and aerodynamic acoustic vanes, limiting operational noise to 73±2dB (A)-25% quieter than equivalent 55KW ultra-high pressure compressors.


The intelligent control platform features a 27-inch sunlight-readable HMI with edge AI processing, monitoring 70+ parameters including rotor torsion stress, oil film thickness, and harmonic distortion in real time. Tri-mode connectivity (5G/Starlink/Industrial Ethernet) supports global remote diagnostics, predictive maintenance via digital twin technology, and over-the-air system recalibration. Maintenance is optimized with self-sealing quick-change filter cartridges and a fully automated oil management system, extending service intervals to 5,000 hours-50% longer than industry norms. Standard interfaces include G5"" high-pressure inlet and DN100 flanged outlet (rated for 10Mpa), compatible with heavy-duty alloy steel pipeline systems.


Housed in a forged titanium-alloy frame (980kg net weight) with seismic-grade anti-vibration mounts, this compressor excels in mission-critical scenarios such as deep-earth geothermal drilling, high-pressure hydrogen compression, and aerospace turbine testing. Its unprecedented combination of 7.5Mpa pressure resilience, nanotechnology-enhanced durability, and near-zero oil contamination sets a new global standard for ultra-high pressure compressed air solutions.

 

1747643510802

1747643523527

1747643527752

 

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