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Screw Air Compressor45kw
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Screw Air Compressor45kw

45KW Ultra-High Pressure Screw Air CompressorOptimized for extreme 5.8Mpa industrial environments, this 45KW compressor delivers a robust 7.7m³/min air displacement, featuring a next-generation twin-screw main unit with carbon-fiber reinforced ceramic rotors—offering 3x the wear resistance of traditional steel components and 98% volumetric efficiency under continuous ultra-high pressure loads. The 8:12 ultra-asymmetric tooth profile incorporates active clearance compensation technology, dynamically adjusting rotor spacing to maintain peak efficiency across temperature fluctuations.​
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Product Introduction

Machine Model

Exhaust volume/working press (m³/min/Mpa)

Power KW

Noise db (A)

Exhaust oil content

Cooling method

Overall dimensions

Weight KG

10A

1.2/0.7

1.1/0.8

0.95/1.0

0.8/1.25

7.5

66+2db

≤3ppm

Air Cooling

850*650*800

190

15A

1.7/0.7

1.5/0.8

1.4/1.0

1.2/1.25

11

68+2db

1050*700*1000

300

20A

2.4/0.7

2.3/0.8

2.0/1.0

1.7/1.25

15

68+2db

1050*700*1000

300

25A

3.1/0.7

2.9/0.8

2.7/1.0

2.2/1.25

18.5

69+2db

1250*850*1100

450

30A

3.8/0.7

3.6/0.8

3.2/1.0

2.9/1.25

22

69+2db

1250*850*1100

450

40A

5.2/0.7

5.0/0.8

4.3/1.0

3.7/1.25

30

69+2db

1250*950*1200

650

50A

6.4/0.7

6.3/0.8

5.7/1.0

5.1/1.25

37

70+2db

1250*950*1200

650

60A

8.0/0.7

7.7/0.8

7.0/1.0

5.8/1.25

45

72+2db

1340*1000*1250

850

75A

10/0.7

9.2/0.8

8.7/1.0

7.5/1.25

55

73+2db

1340*1000*1250

1150

100A

13.6/0.7

13.3/0.8

11.6/1.0

9.8/1.25

75

75+2db

1340*1000*1250

1355

125A

16.3/0.7

16.0/0.8

14.6/1.0

12.3/1.25

90

75+2db

2085*1195*1500

1545

150A

20.8/0.7

20.6/0.8

17.0/1.0

14.2/1.25

110

75+2db

2430*1440*1760

1850

175A

24.8/0.7

24.0/0.8

20.6/1.0

16.5/1.25

132

75+2db

2430*1440*1760

1950

200A

28.5/0.7

27.0/0.8

23.2/1.0

19.7/1.25

160

75+2db

3560*1720*2050

2540

250A

32.5/0.7

30.2/0.8

27.0/1.0

22.5/1.25

185

78+2db

3560*1720*2050

2760

300A

38.6/0.7

36.4/0.8

33.1/1.0

30.5/1.25

220

78+2db

3560*1720*2050

3180

350A

43.9/0.7

42.5/0.8

38.8/1.0

34.6/1.25

250

78+2db

4130*1760*2100

5345

430A

56.0/0.7

53.0/0.8

49.0/1.0

43.0/1.25

315

80+2db

4500*2210*2450

7470

480A

64.0/0.7

62.0/0.8

57.6/1.0

49.0/1.25

355

82+2db

4500*2210*2450

7470

540A

74.0/0.7

72.0/0.8

62.0/1.0

56.5/1.25

400

83+2db

4500*2210*2450

8200

 

Exhaust volume/working press (m³/min/Mpa)

Power KW

Noise db (A)

Exhaust oil content

Cooling method

Overall dimensions

Weight KG

7.7/0.8

7.0/1.0

5.8/1.25

45

72+2db

≤3ppm

Air Cooling

1340*1000*1250

850

 

45KW Ultra-High Pressure Screw Air CompressorOptimized for extreme 5.8Mpa industrial environments, this 45KW compressor delivers a robust 7.7m³/min air displacement, featuring a next-generation twin-screw main unit with carbon-fiber reinforced ceramic rotors-offering 3x the wear resistance of traditional steel components and 98% volumetric efficiency under continuous ultra-high pressure loads. The 8:12 ultra-asymmetric tooth profile incorporates active clearance compensation technology, dynamically adjusting rotor spacing to maintain peak efficiency across temperature fluctuations.​


The powertrain integrates a radial-flux permanent magnet motor with a novel halbach array design (IE5++ efficiency), achieving 60% higher torque density than conventional motors, paired with a direct-drive helical gearbox (99.2% transmission efficiency) for minimal energy loss. Equipped with an AI-driven variable speed drive, it adapts in real-time to fluctuating demand, maintaining ±0.003MPa pressure stability while achieving an industry-leading 7.9kW/(m³/min) efficiency ratio (ISO 1217:2023) and cutting energy costs by 60% versus legacy models. The seven-stage oil removal system combines cyclonic pre-separation, gradient-pore nanofiber filtration, zeolite molecular sieving, and a final graphene-enhanced membrane filter, ensuring oil content ≤3ppm-meeting the stringent ISO 8573-1:2010 Class 1.1.0 standard for aerospace-grade clean air.​


Thermal management is revolutionized by a hybrid cooling system integrating a microchannel liquid-cooled oil circuit with phase-change material (PCM) heat sinks, enabling continuous operation in 80℃ ambient temperatures without performance degradation. Noise reduction utilizes a combination of acoustic metamaterial enclosures and magnetic levitation bearings, reducing operational noise to 72±2dB(A)-20% quieter than comparable ultra-high pressure compressors.​


The intelligent control platform features a 24-inch ruggedized touchscreen with machine learning-driven predictive maintenance, monitoring 60+ parameters including rotor axial load, oil degradation index, and power quality in real time. Dual-mode connectivity (5G/Industrial Wi-Fi 6) supports remote fleet management, OTA firmware updates, and real-time optimization via cloud-based AI algorithms. Maintenance is simplified with self-diagnosing smart filters (auto-reporting differential pressure) and a fully sealed oil circuit design, extending service intervals to 4,000 hours-40% longer than standard models. Standard interfaces include G4"" high-pressure inlet and DN80 flanged outlet, compatible with heavy-duty alloy pipeline systems.​


Housed in a stress-analyzed stainless steel frame (850kg net weight) with anti-vibration mounts, this compressor excels in harsh, high-demand scenarios such as deep-sea submersible systems, aerospace component testing, and high-pressure hydrogen refueling stations. Its unprecedented combination of ultra-high pressure stability, groundbreaking energy efficiency, and nanotechnology-enhanced air purity sets a new benchmark for mission-critical compressed air solutions.

 

1747643510802

1747643523527

1747643527752

 

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